MK-2000H Non-destructive Micro Leak Tester, also known as the Vacuum/Pressure Decay Leak Detector, employs non-destructive testing methods utilizing vacuum decay or pressure decay techniques. It is specifically designed for micro-leak and packaging seal integrity testing of ampoules, vials, injection vials, freeze-dried powder vials, and pre-filled packaging samples.
Product Features
- 10-inch touchscreen tablet running on the Windows 10 operating system.
- Adopting non-destructive testing methods for micro-leakage detection in finished packaging allows samples to be tested without compromising their integrity, reducing the overall cost of testing.
- The system can detect small leakage holes (less than 5 microns) and identify larger leakage holes. Based on the detected leakage, the system automatically determines whether the sample meets quality standards.
- This instrument employs two core technologies: vacuum decay and pressure decay.
- It is capable of detecting leak rates as low as 0.03 cc/min.
- The test chamber is constructed from 316 stainless steel, which can be easily replaced by the user to accommodate diverse samples.
- Equipped with a micro-printer, the instrument automatically prints test results upon completion.
- Standard USB interface.
- The instrument is embedded with SAICHENG’s latest operating software, featuring a user-friendly interface, intelligent data processing, robust user management, and secure data storage.
Test Princple
The non-destructive micro-leak detector employs a non-invasive testing method to identify minute leak points in sealed packaging through vacuum decay or pressure decay. By measuring pressure changes or gas flow, it precisely locates even the smallest leaks without damaging the packaging.
Test Standards
This test instrument conforms to many national and international standards:
ASTM F2338-13, USP <1207>, YY/T 0681.18-2020.
Test Applications
Basic Applications
- Micro-leak detection for ampoules, vials, injection bottles, freeze-dried powder vials, and pre-filled packaging samples
Technical Specifications
- Operator Interface: 10” Color Touch Screen
- Test Method: Vacuum Decay and Pressure Decay
- Vacuum Degree: <10Pa
- Accuracy: 0.25% FS
- Measurement Range: 1 ~ 2 μm
- Test Sensitivity: Down to 0.01 cc/min (Approximate hole size 1 micron)
- Test Chamber: Test Chamber Can be Customized According to the Specimen
- Testing System: Dual System Tri-Sensor Technology
- Test Results: Qualitative Detection: Pass or Fail
Quantitative Detection: Leakage Volume, Leakage Rate, Leakage Hole Diameter - Gas Pressure: 0.4 MPa ~ 0.6 MPa (outside of supply scope)
- Port Size: Ф6 mm PU Tubing
- Instrument Dimension: 650 mm (L) x 360 mm (W) x 590 mm (H)
- Power Supply: AC 100-240V 50/60Hz(can be changed to local requirement)
- Net Weight: 40 kg
Configurations
Standard Configurations: Instrument, Micro Printer, Test Chamber.
Optional Parts: Calibrated Flow Meter, Customized Test chamber, Positive Specimen, Negative Specimen.
Please Note: Jinan Saicheng is always dedicated to the innovation and improvement of product performance and function. Therefore, technical specifications are subject to change without further notice. Jinan Saicheng reserves the rights of final interpretation and revision.